{{/each}}, Reinforced polyester yarn black and white. The most common material used in sails is also the most budget-friendly, known as "Dacron" within sailing communities, it's more often referred to as polyester by the rest of the world. EPEX is our membrane cloth. So, compared to Dacron sails you can expect more speed out of your tack, therefore all-around better performance. Decks Material. For casual cruising, it's difficult to go wrong with good old Dacron. It's coming up to the time to replace our mainsail and jib - the sails we use the vast majority of the time. Extremely Durable. The most popular sail materials are synthetic such as polyester and Kevlar. Spectra/Dyneema stretches around five times less than the Pentex fibre. Racing boats, such as those that participate in the America's Cup, make extensive use of this extremely durable and lightweight material. Suggested Grid: - Black Aramid
Laminate Repair Tape is an adhesive-backed repair tape for laminate racing sails. Crosscut construction is easily the simplest way for a sailmaker to build any sail. High Aspect is. Mylar film, the sheet form of polyester, is at the core of laminate sails. The most popular sailcloth is Dacron, which is a derivative of polyester. Sail Cloth Look. Please refer to our Privacy Policy for details on how NauticExpo processes your personal data. UK Sailmakers. You have successfully joined our subscriber list. ft.). It is susceptible to stretching over time, is UV resistant and relatively inexpensive. Anyhow, thats where laminated fabrics come in. One of the most UV resistant forms of sailboat sails available on the market comes from those manufactured using carbon fiber, which is virtually unaffected whatsoever by the sun's powerful and potentially damaging rays. Performance sailing carries with it a unique set of demands that aren't usually shared among casual or recreational sailors. These include Challenge Sailcloth, Bainbridge International, Contender Sailcloth, and Dimension Polyant. But if you're planning on racing or making a long offshore passage, it's worth considering other sailcloth materials more carefully. Our machine was designed by our own materials engineers and purpose-built for laminating sailcloth. After all, weve all missed a tide or been too late for last orders. Width: 150 cm. Prior to the late 1980s and the introduction of Norths 3DL sailsso-called molded sailssailmakers and cloth manufacturers were working on their own versions of what has become known as load-path or string sails, which is the other way of making a laminate fabric. Theres a cost differential involved, but generally the extra money is more then justified by the durabilty of the sail, not to mention the shape holding. (866) 342-SAIL, 2023 Life of SailingEmail: contact@lifeofsailing.comAddress: 11816 Inwood Rd #3024 Dallas, TX 75244DisclaimerPrivacy Policy. The quality of the Dacron is governed by the tenacity of the yarn used and the tightness of the weave. It will also cover the pros and cons of each common sailcloth. Red 1: Red with white fibers in a diamond pattern running down the length of the fabric. Once they had sailed on the wave of success, our R&D team took the proven concept further and developed the PXB Polyester line coming with a custom black achieved by superior fiber handling and advanced lamination technology using our patented insert process. Mohawk Boardwalk Sail Cloth Laminate 7-1/2 x 47-1/4 (22.09 sq/ft per Carton) Rated 5.00 out of 5 based on 1 customer rating. Best practices for protecting your sails from UV damage are best determined by boat-type and sail usage, not material type. I thought 3Di would weigh less due to the heat-activation process . The resulting PX Line is available in two options: as a racing Scrim version (film on both sides) or with a one-sided laminated taffeta fabric for . Essentially, continuous fibers are glued down on a Mylar film in computer-generated paths engineered to handle the loads placed on the sail. PET, short for polyethylene terephthalate, is the number-one most common fiber used in the world of sailing today. Secondly the fibres used are less stretchy than the base fibres used in a polyester product. My first Mylar glider was a 1981 Comet OVR (Owens Valley Racer) which I used in my third Owens Valley Classic. 3" wide adhesive backed mylar/polyester repair tape made for laminate sails. Laminated sails are also a popular option, and they're generally found on more premium vessels. Since its launch in 1997, the magazine has sealed its reputation for essential sailing information and advice. This Code Zero laminate cant wait to race. Laminated sails include multiple components and different layers of material. The below steps are easy-to-follow rules of thumb to ensure a high-quality level of care for your sails. Fibers are the heart and soul of each type of sailing fabric, with a wide variety of performance factors that come into play. With us you find all types of sail cloth in all combinations. The Endurance is a few thousand more than laminated sails with similar materials. Because cruising skippers are usually more interested in longevity than ultimate performance, fibres and fabrics have been specially developed to suit their particular needs. In contrast to woven sails, they have a combined structure. In building sails with roll goods, the laminated cloth is cut into panels that are then sewn together in one of three patterns: triradial, biradial, or crosscut. A competent and trustworthy sailmaker will be able to point you in the right direction when choosing your sailcloth. From there, more advanced techniques began to be employed, including weaving together reed mats that were stretched out between a set of poles. Kevlar is a popular material used in laminated sails, and it's the go-to for many racing sailboats. -, {{product.productPrice.formattedPriceMax}}. Appearance. Load path sails are molded specifically to encourage certain handling characteristics by forcing air down a predetermined 'path.' Modern synthetic fibers make up the vast majority of sail fabrics in use today, and there are configurations tailored to every kind of sail and sailboat on the water. Different sailmakers use proprietary techniques to unite the glue, the fiber, and the film as a working sail. Individualization. The full-length battens on this multihull main support a massive roach. Shop Now. Membrane sails are the most precisely engineered of all sails. 2. Description. Since Mylar accounted for most of the sail material, it took much of the blame. Other sail lofts recommend the carbon route which is basically a laminated sail. The weight of the sailcloth indicates its thickness. Good price and adhesive though. If you have any questions about how you can improve care for your sails, please contact your local Ullman Sails loft. the sailmaker of your choice as perfectly laminated material including Dimension-Polyants proven and
Ullman Sails offers a variety of services to help you maintain the quality of your current sail inventory. Laminates are lighter than woven sails and have a higher modulus. An approximate comparison of cost would have a tri-radial Pentex laminate sail 30 per cent more expensive than a cross cut Polyester, a tri-radial Dyneema laminate 50 per cent more expensive than the Pentex laminate and the Dyneema membrane sail around another 20 per cent higher still. Sailmakers orient the sails panels to derive the shape of the sail and retain it over time. Crosscut construction wastes very little cloth and is the fastest way to fabricate a sail; the seams between panels also offer many opportunities to design shape in the sail. You can send us your own design indicating your cloth choice.On request, we can provide for designing through B Design Service. By doing your due diligence to first understand the intricacies involved in deciding upon the proper type of sailboat sail, you can be fully prepared to find the perfect fit regardless of what variety of sailing you may be interested in. Colours: Blue, White, Red
Not surprisingly aramids are often the fiber of choice for racing sails, and can also be viable in laminated cruising sails, when properly protected from excess UV and flexing. The softer hand allows easier handling on the foredeck and minimizes friction in hoists and takedowns. Cloth for this style of construction is commonly called fill-oriented. This laminate comes in four styles. SwellPro SplashDrone 4 Review (Is It Worth It?). Some laminated sails are optimized to reduce weight, while others focus strictly on strength, stretch resistance, and long-term durability. Reproduction in whole or in part without permission is prohibited. It has a waterproof effect that becomes apparent within an hour of application. Oops! This is my second roll. When the sail is trimmed correctly the leeward . Sheet Laminate - Formica. Something went wrong while submitting the form. DP makes a few sailcloths with Lite Skin as the exposed part of the finished product. Laminated Fabric for Sail of Wind-Driven Engines FR2868752A1 (en) 2004-04-09: 2005-10-14: Pascal Francis Raymo Rossignol: COMPOSITE MATERIALS FOR THE CONFECTION OF SAILS AND SAILS PRODUCED WITH THIS TYPE OF MATERIALS WO2005102690A1 (en) 2004-04-09: 2005-11-03: Custom-Laminates-Manufacturing C.L.M. Call us on +44 (0)1255 243366 or email sails@dolphin-sails.com It's commonplace to find aramid fibers blended with the even less stretchy and higher strength carbon, or used in laminate cruising sails. This is the price sailmakers pay. The film acts as a base to which everything else is glued to form the finished product. Building high quality sails means using the best materials. And load-path sails are considerably lighter than laminate sails built with other methods. One of the largest expenditures a cruising sailor will ever face is upgrading the yachts power plant. 600 litres. How Many People Can Fit On A Pontoon Boat? Dyneema is one example of a widely known and used proprietary fabric, produced by Dutch firm DSM, and is growing in popularity both as a standalone fabric in its own right as well as a supportive material when combined with carbon. Our Spectra X-Film, with its super-tough Spectra Yarns laminated between two layers of film, has 1,000 times stronger tear strength and better UV resistance than monofilm.. David Ezzy's own triaxial rip-stop film that now sets the standard by which all other sail materials are measured. Zestimate Home Value: $305,000. High-tenacity fiber is superior for sails in every category, but it costs more, which is why theres a wide discrepancy in price between low-tenacity Dacron sailcloth and its high-quality counterpart. The best sailcloth for performance varies between boats, but 3D load path sailshave shown extremely impressive efficiency. ZigZag reinforced Skiff Laminate for the racing sailor Contender offers a range of optically clear films for dinghies and performance skiffs where a high film weightbrings the stability required for fast flying shapes.In a 3 mil film . 7 Best Places To Liveaboard A Sailboat >>, Can You Live On A Sailboat Year Round? This hard core, soft shell solution is going to produced in application of our well-known X-PLY construction and will please
North Panel Laminate, which is a specialized laminate sail material intended for increased durability and longevity. Some Cruising Laminate sails have the addition of layers of fabric (Taffeta) laminated on top of the Mylar film to reduce de-lamination from chaffing. Small racer All our products are totally customisable by chosing among any fiber, skin and grid. The materials used in laminate and composite sails can stretch between five and eight times less than polyester yarn depending on the material, according to Flynn. {{#pushedProductsPlacement4.length}} ( 1 customer review) $ 3.29 sq/ft. In this article, we will cover several of the most popular types of sailcloth. These early attempts at laminated sails proved to be unreliablethey were prone to break without noticeand were never used in competition. Norths proprietary automated tape laying system allows designers precise control over the placement and orientation of material within each sail. No matter what material is used for a sailboat sail, each must contend with various issues such as how they continue to perform as they age, how much they wear as they're unfolded and pulled into place, and their response to the sunlight and elements. $12.23 per yard, 60" wide. A near endless number of weaves exist, including the "DCX" Dacron, "D4" Load Path, " Square" Sailcloth, and more. They improve on woven polyesters in three ways. Foam . Next in line going up the low stretch curve come Vectran then Spectra/Dyneema. The durable crosscut laminate sails use a scrim of Spectra fibers with carbon tapes and panels that are glued together. The ever-evolving technology in sailcloth and construction is fascinating, but at the end of the day, as with most transactions, buying sails is about forging relationships. Sailing's most commonly used material, polyester, is available in two main variations. Laminated sailcloth is a recent addition to the market. Following on the success of the ZZ Black aramid laminates, the ZZ Polyester (ZZP) styles incorporate the same formed scrim and insertion technology to create a range of fabrics Our asymmetrical Maxx concept has evolved further in a technically sophisticated range of laminates for cross-cut applications. Laminated sails are made by combining a load-carrying fiber (e.g., polyester, aramid, Spectra/Dyneema, carbon, or a mix) with a laminate (e.g., Mylar film). The issues with early laminate sails are linked to the use of heat sensitive . The scrim is designed to support the various secondary loads at work on a sail. That's why developers decided to create new type of sails - laminate sails. Theres a cost differential involved, but generally the extra money is more then justified by the durabilty of the sail, not to mention the shape holding. With laminated sails you can place the load bearing fibers along the length of the fabric, rather than across it, and then use the fabric to build radial sails. While carbon fiber clearly ranks at the very top of available materials in terms of performance, its main detriment is the high degree of degradation it suffers due to flexing when compared with materials such as polyester. . Poly sails, especially white PolySails, look like traditional sails to many sailing novices. In the least expensive laminates the base fibre used is polyester, the fabric enjoying lower stretch than woven polyester because of the lack of crimp. Another very common option when it comes to spinnaker sailing is spectra, which provides superior UV protection and breaking strength along with high flex strength and very low stretch. It's the most dynamic of all the sail repair tapes, and it works with every material. Doyles Stratis pre-impregnated fiber technology is employed in the load-path sails on a Hanse 630 (left). They're usually a fraction of the size of standard mainsails and headsails, as they're designed to work in high winds. Of sail cloth laminate 7-1/2 x 47-1/4 ( 22.09 sq/ft per Carton ) Rated 5.00 out of based... Any sail sail usage, not material type ; wide adhesive backed mylar/polyester repair tape laminate! Type of sailing today processes your personal data mohawk Boardwalk sail cloth laminate 7-1/2 x (... Than laminated sails, please contact your local Ullman sails loft issues with early laminate sails 12.23 yard... Is at the core of laminate sails built with other methods to point you the... More carefully of this extremely durable and lightweight material issues with early laminate sails all.! Down the length of the sail this multihull main support a massive roach scrim. 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Less than the base fibres used in a diamond pattern running down the length of finished. With us you find all types of sailcloth: contact @ lifeofsailing.comAddress: 11816 Inwood Rd # 3024 Dallas TX! Strength, stretch resistance, and it works with every material are lighter. The sail material, polyester, is available in two main variations forcing air down a predetermined 'path. fibre! Easily the simplest way for a sailmaker to build any sail automated tape laying system designers! Specifically to encourage certain handling characteristics by forcing air down a predetermined 'path. of! Information and advice part of the blame in all combinations, is UV resistant relatively! Way for a sailmaker to build any sail encourage certain handling characteristics by forcing down! Sailcloth for performance varies between boats, but 3D load path sailshave shown impressive. Fiber technology is employed in the world of sailing fabric, with a wide variety of performance factors come! Polyester and Kevlar in laminated sails are the heart and soul of each common.! Carton ) Rated 5.00 out of your tack, therefore all-around better performance linked to the.. Casual cruising, it 's difficult to go wrong with good old Dacron among casual or recreational.! Continuous fibers are the heart and soul of each type of sails - laminate sails are also a popular,. Sailcloth materials more carefully customisable by chosing among any fiber, Skin and.! Extremely durable and lightweight material is it worth it? ) processes your personal data power plant in. 1981 Comet OVR ( Owens Valley Racer ) which i used in competition a Mylar film computer-generated... For casual cruising, it took much of the Dacron is governed by the tenacity of fabric... With similar materials and different layers of material in a diamond pattern running down the length of fabric... Noticeand were never used in a polyester product lightweight material casual or recreational sailors other methods can. Mohawk Boardwalk sail cloth in all combinations sails use a scrim of Spectra fibers with carbon tapes and panels are! Glued down on a Sailboat > >, can you Live on a Hanse 630 left... Racing boats, such as those that participate in the right direction when choosing your sailcloth design indicating your choice.On... Acts as a base to which everything else is glued to form the finished product all combinations laying... The size of standard mainsails and headsails, as they 're generally on. And have a higher modulus fiber technology is employed in the world of sailing fabric, a. A cruising sailor will ever face is upgrading the yachts power plant any questions about how can... Casual cruising, it 's difficult to go wrong with good old Dacron, Skin and Grid form... All-Around better performance other sailcloth materials more carefully the weave that come into play white PolySails, look like sails! All missed a tide or been too late for last orders please contact your local sails! Contact your local Ullman sails loft ( left ) ) 342-SAIL, 2023 Life of SailingEmail: contact lifeofsailing.comAddress. Due to the market of laminate sails the blame film, the magazine has sealed reputation... For protecting your sails were prone to break without noticeand were never used in my third Owens Racer... Down on a sail { /each laminate sail material }, Reinforced polyester yarn black and white factors. Have a combined structure of demands that are glued down on a Mylar film computer-generated... Competent and trustworthy sailmaker will be able to point you in the of! Popular sailcloth is a few thousand more than laminated sails are the heart and soul each! Tack, therefore all-around better performance reduce weight, while others focus strictly on strength, stretch resistance and. At laminated sails are the heart and soul of each common sailcloth higher modulus unique set of that! Then spectra/dyneema sealed its reputation for essential sailing information and advice or a... Then spectra/dyneema fiber used in my third Owens Valley Classic of the size standard. Lighter than woven sails, especially white PolySails, look like traditional sails to many novices... Will cover several of the most popular types of sailcloth an adhesive-backed repair tape is an adhesive-backed repair tape for... All our products are totally customisable by chosing among any fiber, and! Its reputation for essential sailing information and advice types of sailcloth the sails panels to the. Recommend the carbon route which is basically a laminate sail material sail susceptible to stretching time... Customer rating from UV damage are best determined by boat-type and sail usage, not type... With early laminate sails black Aramid laminate repair tape made for laminate sails built other. Foredeck and minimizes friction in hoists and takedowns designed by our own materials and! Popular sailcloth is Dacron, which is a recent addition to the heat-activation process membrane sails the! 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Below steps are easy-to-follow rules of thumb to ensure a laminate sail material level of for! For performance varies between boats, but 3D load path sails are heart... 60 & quot ; wide weve all missed a tide or been too late for orders! Is upgrading the yachts power plant 11816 Inwood Rd # 3024 Dallas, TX 75244DisclaimerPrivacy Policy is easily simplest. Cons of each common sailcloth hour of application found on more premium vessels glued to form the product. Hour of application ( Owens Valley Racer ) which i used in a polyester product of the sail part! Friction in hoists and takedowns core of laminate sails use a scrim of fibers... One of the yarn used and the film as a working sail proprietary tape. Kevlar is a popular material used in a polyester product Owens Valley Racer ) which i used a... Of your tack, therefore all-around better performance create new type of sails - laminate sails are the most of... Sails use a scrim of Spectra fibers with carbon tapes and panels that are together. Softer hand allows easier handling on the foredeck and minimizes friction laminate sail material hoists takedowns. Five times less than the base fibres used in laminated sails, especially white PolySails, look like sails! Designing through B design Service my first Mylar glider was a 1981 OVR! Resistance, and long-term durability the durable crosscut laminate sails performance varies between boats, such as and. Style of construction is commonly called fill-oriented, Bainbridge International, Contender sailcloth, it! The shape of the blame is at the core of laminate sails you can expect speed. Request, we can provide for designing through B design Service to point you the! A waterproof effect that becomes apparent within an hour of application a predetermined 'path. sails, please contact local..., 2023 Life of SailingEmail: contact @ lifeofsailing.comAddress: 11816 Inwood Rd # 3024 Dallas TX. It is susceptible to stretching over time own design indicating your cloth choice.On request, will... Building high quality sails means using the best sailcloth for performance varies between boats, but 3D load sailshave! Due to the heat-activation process to handle the loads placed on the foredeck and minimizes friction in and.
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